Flat Wire Mesh Belt introduction: 

Flat wire mesh belt is a specialized conveyor component in the metal conveyor mesh sector, fabricated by weaving or welding flat metal wires into a continuous, flexible belt structure. It is engineered to facilitate efficient, stable material transportation across diverse industrial processes, distinguishing itself from round-wire counterparts via its enhanced load-bearing surface and structural rigidity.

1. Key Construction & Material Specifications

• Wire Form: Utilizes flat or rectangular metal wires (pressed round wire) as the primary structural element. This design increases the contact area with conveyed materials, reducing pressure points and preventing small parts from falling through.

• Common Materials: Predominantly made from corrosion-resistant and high-strength metals to adapt to harsh industrial environments, including:

• Stainless Steel (304, 316, 316L): Ideal for food processing, pharmaceutical, and chemical industries due to excellent rust resistance and hygiene compliance.

• Carbon Steel: Cost-effective for dry, low-corrosion applications like mining or bulk material handling.

• High-Temperature Alloys (Inconel, Hastelloy): Used in heat treatment processes (e.g., annealing, sintering) where operating temperatures exceed 800°C.

• Weaving/Welding Techniques: Typically manufactured via woven interlocking (for flexibility) or spot welding (for high-tension applications), with mesh openings customizable to 1mm–50mm based on material size.

2. Advantages in Industrial Applications

1. Superior Load-Bearing Capacity: The flat wire structure distributes weight evenly, enabling transportation of heavy loads (up to several tons) without deformation.

2. Enhanced Airflow & Heat Transfer: Open mesh design allows uniform ventilation and thermal penetration, critical for processes like drying, cooling, or heat treatment of materials.

3. Low Maintenance & Longevity: Metal construction resists wear, tear, and chemical erosion; unlike fabric belts, it requires no frequent replacement and supports easy cleaning (compatible with high-pressure washing or steam sterilization).

4. Dimensional Stability: Maintains consistent length and width under fluctuating temperatures or tension, ensuring precise alignment with conveyor systems.

3. Typical Application Fields

• Food & Beverage: Conveying baked goods, fruits, vegetables, or canned products (compliant with FDA/USDA standards).

• Heat Treatment: Transporting metal parts through furnaces for quenching, tempering, or brazing.

• Mining & Aggregates: Handling gravel, coal, or ore in harsh, dusty environments.

• Automotive: Moving components during painting, assembly, or coating processes.

• Recycling: Sorting and conveying recyclable materials (paper, plastic, metal scraps) due to its durable and 2 pieces cans washing.